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ABB to electrify two plants in North America set to produce 60 tons of green hydrogen daily

3/21/2022

Press Release - ABB

ABB to deliver electrical systems for two new hydrogen plants of Plug Power Inc. in North America, including the continent’s largest
Plants set to jointly produce 60 tons of green hydrogen daily to replace some 170 tons of fossil fuels in logistics and transportation sector
ABB solutions help make green hydrogen production more affordable, accessible and sustainable

ABB has been awarded two major contracts by Plug Power Inc., a leading provider of turnkey solutions for the global green hydrogen economy, to provide the electrical systems for two new hydrogen plants in North America, set to collectively produce 60 tons of green hydrogen per day. Green hydrogen is produced with renewable energy sources and emits zero carbon when used as fuel.

The first plant, Project Gateway, in Genesee County, New York, will be North America’s largest green hydrogen production facility, providing the northeastern US daily with 45 metric tons of green liquid hydrogen, which contains as much energy as 126 tons of gasoline and equates to 14,000 tons of CO2 per year.

ABB will provide the full electrical system encased in an ABB eHouse solution – a prefabricated, walk-in, modular outdoor substation hosting a range of electrical, automation and ancillary equipment that provides the site and process power. ABB’s prefabricated and pre-tested solution reduces both the costs and time needed for installation and commissioning.

ABB will also supply gas and air insulated switchgear, low voltage motor control centers, along with low voltage variable speed drives for auxiliary applications. Medium voltage VSDs will be applied to multiple motors in sync bypass mode. Used as compressor starters, these drives allow smooth process control, and reduce stress to equipment and utility loads by limiting inrush current and power demand during the process start. The plant will use Plug Power’s state-of-the-art proton exchange membrane (PEM) electrolyzers to split water into hydrogen and oxygen through an electrochemical process, using clean New York hydropower.

With a similar scope of work, Plug Power’s second plant, Peachtree, in Camden County, Georgia, will produce 15 tons of liquid green hydrogen per day using 100 percent renewable energy, serving customers in the southeastern US.

The hydrogen produced will be used for logistics and transportation sectors, enabling users to replace fossil fuels in on-road applications such as heavy-duty freight vehicles and forklifts.

“Plug Power’s investment in both the Project Gateway and Peachtree facilities shows our commitment to the region, our customers, and the future world we want to live in,” said Sanjay Shrestha, General Manager of Energy Solutions and Chief Strategy Officer of Plug Power. “ABB showed the focus, understanding and expertise to execute a successful project, and we look forward to collaborating on driving the broader hydrogen economy.”

Demand for hydrogen, which has grown more than threefold since 1975, continues to rise. According to the International Energy Agency, green hydrogen is currently enjoying unprecedented momentum, with the number of policies and projects around the world expanding rapidly[1].

“Green hydrogen will only become a widespread clean energy carrier if industry can scale up technologies and bring the overall production costs down,” said Brandon Spencer, President, ABB Energy Industries. “ABB’s goal is to help make hydrogen accessible as quickly and cost-effectively as possible to meet the growing global demand. We are proud to collaborate with Plug Power on their vision to build a resilient hydrogen ecosystem across North America.”

ABB is collaborating with customers and partners around the world to develop and integrate technology that will make hydrogen an accessible, affordable component of the world’s low carbon energy mix. These two projects are an important part of Plug Power’s plans to build additional plants around the US to offer green hydrogen that is cost-competitive with fossil fuel energy to customers looking to meet their sustainability goals.

ABB (ABBN: SIX Swiss Ex) is a leading global technology company that energizes the transformation of society and industry to achieve a more productive, sustainable future. By connecting software to its electrification, robotics, automation and motion portfolio, ABB pushes the boundaries of technology to drive performance to new levels. With a history of excellence stretching back more than 130 years, ABB’s success is driven by about 105,000 talented employees in over 100 countries. www.abb.com

ABB’s Process Automation business is a leader in automation, electrification and digitalization for the process and hybrid industries. We serve our customers with a broad portfolio of products, systems, and end-to-end solutions, including our #1 distributed control system, software, and lifecycle services, industry-specific products as well as measurement and analytics, marine and turbocharging offerings. As the global #2 in the market, we build on our deep domain expertise, diverse team, and global footprint, and are dedicated to helping our customers increase competitiveness, improve their return on investment and run safe, smart, and sustainable operations. go.abb/processautomation

[1] https://www.iea.org/reports/the-future-of-hydrogen